3 1 3 5 SZ1 2 4 6 1 3 5 MS1 F3 2 4 6 1 3 5 S1 MS1A 2 4 6 1 3 5 1 3 5 1 35 1 3 5 2 6 4 MS3 MS4 2 MS5 MS6 F4 5 F11 2 46 2 4 6 2 4 6 2 4 6 1 31 2 2 2 2 2 2 1 3 5 SZ2 1 3 5 SZ3 SZ23 1 3 5 2F1 F10 F9 F8 F7 F6 F5 1 1 1 1 1 L+ X1 X3 X5 13 23 33 43 53 65 1 2 4 6 2 4 6 2 4 6 1 Netz Power Kanal 1 Channel 1 Kanal 2 Channel 2 SSK A1+ 1 3 75 U W W VX1 SZ4 BU1 2 6 8 A2- 4L- X4 X6 14 24 34 44 54 66 M8 Fig. 3.2 - 2 Measuring voltages on the front panel of the power supply unit Student Guide HS-50 / HS-60 Advanced II 3 Power Supply
03/2003 Edition 13
Module X1 BU1 S1 MS1 SZ1 MS3 MS4 MS5 MS6 SZ2 SZ3 SZ23 SZ4 Designation
Terminal panel Power supply Service socket Main switch Motor circuit-breaker Main contactor Motor circuit-breaker PCB conveyor 1 Motor circuit-breaker PCB conveyor 2 (option) Contactor Contactor Contactor Contactor 3 x 204 VAC / 3 x 230 VAC / 3 x 380 VAC 3 x 400 VAC / 3 x 415 VAC 115 / 130 / 220 / 230 / 240 VAC
1, 3, 5 and 3 x 204 VAC / 3 x 230 VAC / 3 x 380 VAC 2, 4, 6 3 x 400 VAC / 3 x 415 VAC 1, 3, 5 and 3 x 204 VAC / 3 x 230 VAC / 3 x 380 VAC 2, 4, 6 3 x 400 VAC / 3 x 415 VAC 1, 3, 5 and 3 x 204 VAC / 3 x 230 VAC / 3 x 380 VAC 2, 4, 6 3 x 400 VAC / 3 x 415 VAC 1, 3, 5 and 3 x 230 VAC 2, 4, 6 3 x 230 VAC 1, 3, 5 and 3 x 230 VAC 2, 4, 6 3 x 230 VAC 1, 3, 5 3 x 140 VAC 2, 4, 6 3 x 140 VAC 1, 3, 5 3 x 140 VAC 2, 4, 6 3 x 140 VAC 1, 3, 5 3 x 140 VAC 2, 4, 6 3 x 140 VAC A1 (+) - A2 (-) 24 VDC 1, 2 24 VDC against ground 3, 4 24 VDC against ground 5, 6 24 VDC against ground L+, X3, X5 1, 2 24 VDC against ground 115 VAC / 130 VAC / 220 VAC 230 VAC / 240 VAC against N on terminal panel X1 3 x 230 VAC 3 x 140 VAC 100 VDC against negative pole of rectifier V3 (see Fig. 3.2 - 3 on page 3 - 16) 30 VDC against negative pole of rectifier V4 (see Fig. 3.2 - 3 on page 3 - 16) 40 VDC against negative pole of rectifier V5 (see Fig. 3.2 - 3 on page 3 - 16) 40 VDC against negative pole of rectifier V5 (see Fig. 3.2 - 3 on page 3 - 16) 10 VDC against negative pole of rectifier V6 (see Fig. 3.2 - 3 on page 3 - 16) 52 VDC against negative pole of rectifier V7 (see Fig. 3.2 - 3 on page 3 - 16) 30 VDC against negative pole of rectifier V8 (see Fig. 3.2 - 3 on page 3 - 16)
Terminals Voltages
U, V, W
SSK F1 Combined contactor/ protective device Fuse F3 F4 F5 F6 F7 F8 Fuse Fuse Fuse Fuse Fuse Fuse 1, 3, 5 2, 4, 6 1, 3, 5 2, 4, 6 1, 2 1, 2 1, 2 1, 2 F9 F10 F11 Fuse Fuse Fuse 1, 2 1, 2 1, 2 14 03/2003 Edition Student Guide HS-50 / HS-60 Advanced II 3 Power Supply
3.2.2.3 Measuring voltages at rectifiers V1 to V8
The following diagram shows the position of rectifiers V1 to V8 and their terminal assignments. 3 To take measurements on rectifiers V1 and V7, you must first remove the perspex safety panel.3
RISK OF DEATH BY ELECTRIC SHOCK 3 ? Switch the placement system off at the main switch. ? Disconnect the placement system from the power supply. ? Wait approximately 1 minute until the residual voltages have dropped to a safe level (electro- lytic capacitor C1). ? Loosen the two M5 fillister head screws on rectifiers V1 and V7. ? Remove the perspex safety panel. ? Switch the placement system on and start it up. ? Measure the voltages. 3 PLEASE NOTE: The placement system must have started, otherwise there will be no AC voltage (3 x 140 VAC) at rectifier V1. V1 uses the 3 x 140 VAC to generate the 200 VDC supply voltage for the servo am- plifiers of the gantry axes and 100 VDC for the servo amplifiers of the star axes. These 100 VDC and 4 VDC supplies are fed to the AC voltage inputs of rectifier V2. Rectifier V2 serves to \R\4 VDC and 100 VDC supplies. If the placement system has not started, only 4 VDC will be present at the positive pole of rectifier V2. 3 3 Student Guide HS-50 / HS-60 Advanced II 3 Power Supply 03/2003 Edition 15 3 Fig. 3.2 - 3 Power supply unit - position of the rectifiers Rectifier V1 V2 V3 V4 V5 V6 V7 V8 Input 3 x 140 VAC 100 VDC 3 x 5 VAC 3 x 24 VAC 3 x 25 VAC 3 x 6 VAC 3 x 38 VAC 3 x 20 VAC Output 200 VDC 100 VDC 4 VDC 30 VDC 40 VDC 10 VDC 52 VDC 30 VDC PLEASE NOTE: Remember to replace the perspex safety panels over rectifiers V1 and V7 when the measure- ments are complete. 3 16 03/2003 Edition Student Guide HS-50 / HS-60 Advanced II 3 Power Supply
RISK OF DEATH BY ELECTRIC SHOCK
3
? Switch the placement system off at the main switch.
? Disconnect the placement system from the power supply.
? Wait approximately 1 minute until the residual voltages have dropped to a safe level (electro- lytic capacitor C1). ? Attach the perspex safety panel and fix in place with the M5 fillister head screws. CAUTION Do not overtighten the fillister head screws. The perspex panel might break. 3 3 3.2.2.4 Measuring voltages at transformer T1 3 3 Primary side of transformer T1 The transformer can be connected to the following main power supplies: Voltage 3 x 204 VAC (U. S. A.) 3 x 230 VAC 3 x 380 VAC 3 x 400 VAC (Europe) 3 x 415 VAC ± 5 %, 50/60 Hz ± 5 %, 50/60 Hz ± 5 %, 50/60 Hz ± 5 %, 50/60 Hz ± 5 %, 50/60 Hz Terminals 1U6, 1V6, 1W6 1U5, 1V5, 1W5 1U4, 1V4, 1W4 1U3, 1V3, 1W3 1U1, 1V1, 1W1 3 x 230 VAC for the \ectrical system\ drawn at terminals 1U5, 1V5 and 1W5. This is used to supply the PC, the monitor and the lifting table motors. 3 3 Student Guide HS-50 / HS-60 Advanced II 3 Power Supply 03/2003 Edition 17
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