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Sn_Cu_Ni焊点纳米压痕试验分析(5)

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MAINTOPICS,ABSTRACTS&KEYWORDS2011,Vol.32,No.12

Throughcomparingthesimulationresultsandexperimentalmeas-urements,thepredictionaccuracyofthedevelopedthermo-elas-tic-plasticFEMbasedonQuickWelderwasverified.Mean-while,theinfluenceofweldingsequenceontheresidualstress

distributionwasclarifiedusingnumericalsimulationmethod.Theresultsshowthatbothtransverseresidualstressandlongitudinalresidualstressweresignificantlyaffectedbydepositionsequence.Thedepositionsequencenotonlylargelychangesthepeakvaluesofresidualstress,butalsoalterstheshapeofresidualstressdis-tribution.

Keywords:numericalsimulation;non-linearanalysis;weldingresidualstress;weldingsequence

NanoindentationmeasurementofSn-Cu-NijointWANG

Jianxin,LAIZhongmin,SUNDandan(ProvinceKeyLabofAd-vancedWeldingTechnology,JiangsuUniversityofScienceandTechnology,Zhenjiang212003,China).p59-62

Abstract:Inordertostudytheeffectofintermetalliccompoundonmechanicalpropertiesofjoint,theelasticmodulusandhardnessofintermetalliccompoundswereanalyzedbynanoindentationmethod,andthecreepstrainratesensitivityofsoldermatrixwasobtainedbyMayo-Nixmethod.Fromthephysi-calanalysisofnanoindentationcurves,theelasticmoduluof(Cu,Ni)6Sn5inSn-Cu-Nijointsis113.2GPa±4.8GPa,

whilethehardnessis5.59GPa±0.32GPa.Itisfoundthatin-termetalliccompoundsarethekeyfactorsinthereliabilityoflead-freejoints,duetothebigcontrastsbetweenmechanicalpropertiesofintermetalliccompoundsandsoldermatrix.ThecreepstrainratesensitivitiesofSn-Cu-Ni,Sn-Cu-Ni-0.05Ceand

Sn-Pbsoldermatrixare0.1286,0.1248,and0.1832,andthecreepstressexponentsare7.7760,8.0128,and5.4585,re-spectively,whichindicatetheimprovementincreepresistanceofSn-Cu-NijointsduetoCeaddition.Keywords:lead-freesolder;nanoindentation;elasticmodulu;creepstrainratesensitivity

InterfacialmicrostructureofsinteringcompositesofPCBN

ZHANGBin,grains-graphiteparticles-CuSnTialloy

DINGWenfeng,XUJiuhua,CHENZhenzhen,SUHonghua,FUYucan(CollegeofMechanicalandElectricalEngineering,NanjingUniversityofAeronauticsandAstronautics,Nanjing

69210016,China).p63-65,

Abstract:SinteringexperimentsofCu-Sn-Tialloy,poly-crystallinecubicboronnitride(PCBN)abrasivegrainsandgraphiteparticleswerecarriedoutattheheatingtemperatureof920℃withthedwelltimeof30min.Thestrengthofsinteringbulkswasmeasuredbymeansofthethree-pointbendingexperi-ments.Theinterfacialmicrostructureandthephasesofthesinte-ringbulkswerecharacterizedusingscanningelectronmicroscope(SEM),energydispersionspectrometer(EDS)andX-raydif-fraction(XRD).Theresultsrevealthatinthecaseofthegraph-itecontentof5~15wt%,thebendingstrengthofthecompositebulksisabove91MPa,whichismuchhigherthanthatofthebulkstrengthofthevitrifiedgrindingwheels.Theelementaldif-fusionbehaviorhastakenplaceacrossthejoininginterfacebe-tweenPCBNgrainsandCu-Sn-Tialloyinthesinteringprocess.

Thecompoundswereformed,therefore,thePCBNgrainswerebondedfirmly.Undersuchcondition,thebreakageofthePCBNgrainshasplayedthemostimportantroleinthefractureofthecompositebulks.Inparticular,thebreakagemodeofthePCBN

grainsistheintergranularfracture.

Keywords:PCBNabrasivegrains;Cu-Sn-Tialloy;ben-dingstrength;interfacialmicrostructure

Finiteelementanalysisoftemperaturefieldduringkeyhole-plasmaarcweldingusingSYSWELDsoftwareHU

112

Qingxian,WANGYanhui,YAOQingjun,WANGShunyao1(1.ProvincialKeyLabofAdvancedWeldingTechnology,Jian-gsuUniversityofScienceandTechnology,Zhenjiang212003,China;2.JiangsuProvinceSpecialEquipmentSafetySupervi-sionInspectionInstitute,YangzhouBranch,Yangzhou225003,China).p66-69

Abstract:Consideringtheweldgeometriccharactersofkeyholeplasmaarcwelding(K-PAW),asuitableandadaptive

combinedheatsourcefornumericalsimulationisdeveloped,i.e.atthetransversecross-sectionandalongtheworkpiecethick-ellipsoidalvolumetricheatsourceactsnessdirection,thedouble-atupperpartoftheworkpiecewhilealinearly-increasedpeak

valueofheatfluxingaussiancylindermodeexertsatlowerpartoftheworkpiece.Basedonthedevelopedadaptivecombinedheatsourcemodel,theweldingtemperaturefieldof6mmthick-nessstainlesssteelissimulatedbySYSWELD.Thepredictedweldgeometryandfusionlinelocusatcross-sectionareingood

agreementwiththeexperimentalmeasurement.Thisdemonstratesthesuitabilityofthecombinedvolumetricheatsourcemode.

Keywords:keyholeplasmaarcwelding;temperaturefield;combinedvolumetricheatsource;finiteelementanalysisStudyonultrasonicstirhybridweldingofaluminumalloyHEDiqiu,LIJian,LIDonghui,LIANGJianzhang(StateKeyLaboratoryofHigh-performanceComplexManufacturing,Central

SouthUniversity,Changsha410083,China).p70-72,108

Abstract:Frictionstirwelding(FSW)ofaluminumalloyusuallyresultsinaspecial"funnelshaped"temperaturefield,whichmakesobviousdifferenceofmicrostructurepropertiesinthedirectionofweldseams.Inordertogetbetterpropertiesofweldedjoints,ultrasonicstirhybridweldingtechnologyhasbeen

whichconcentratestheultrasonicener-putforwardinthispaper,

gyindeepweldseamsthroughthestirringpin.Thicknessof2.5mm2219aluminumalloysheetshasbeenadoptedandweldedbythetwotechnologiesmentionedaboveinthisexperiment,micro-structureandmechanicalpropertiesofweldareanalyzedandcomparedaswell.Resultshowsthattheweldjointsof2219alu-minumweldedbythetwotechnologiesarebothwithgoodappear-anceanddefect-freeintheinner,andultrasonicstirhybrid

weldingobviouslyhasbettermechanicalproperties.

Keywords:ultrasonicstirhybridwelding;frictionstirwelding;2219aluminumalloy

EffectofNdadditiononmicrostructureandmechanicalpropertyofSn3.8Ag0.7CusolderjointGAOLili,XUESongbai,WANGBo(CollegeofMaterialsScienceandTechnolo-gy,NanjingUniversityofAeronauticsandAstronautics,Nanjing210016,China).p73-76

Abstract:TheeffectsofNdaddition(0,0.05,0.5wt%)onthemicrostructureandshearstrengthofSACsolderjointun-deras-reflowedand150℃isothermal-agingprocesswereinves-tigated.ExperimentalresultsshowedthatNdadditioncanobvi-ouslyimprovetheshearstrengthandmicrostructureoftheSACsolderjoints.ThegrowthrateoftheSAC/Cuinterfaciallayeras

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