MEP中文操作手册（不全） - 图文

MEP-12T 手動電子控制壓合機 - 12 噸 操 作 手 冊 Part Number: 1398725-3, Rev B

介紹 ................................................................................................................................................................ 5 關於這個手冊 ............................................................................................................................................ 5 安全 ................................................................................................................................................................ 5 停機標簽 / 警示標簽 ................................................................................................................................ 5 安全蓋 / 防護罩 ......................................................................................................................................... 6 雷射感應器 ................................................................................................................................................ 6 緊急關閉機器(EMO) / ESTOP .................................................................................................................. 7 光柵 ............................................................................................................................................................ 7 光柵手控鍵開關 ........................................................................................................................................ 7 氣動系統 .................................................................................................................................................... 7 萬向滑輪 .................................................................................................................................................... 8 防震措施 .................................................................................................................................................... 8 骨架結構及重量分佈 ................................................................................................................................ 8 安裝 ................................................................................................................................................................ 8 拆箱 ............................................................................................................................................................ 8 開始組裝 .................................................................................................................................................... 9 設備標示牌 .............................................................................................................................................. 10 電氣供應回路 .......................................................................................................................................... 10 壓縮空氣的供應 ...................................................................................................................................... 10 壓合機概觀 .................................................................................................................................................. 11 目的 .......................................................................................................................................................... 11 能力 .......................................................................................................................................................... 11 選擇性配件 .............................................................................................................................................. 13 觸控式SVGA 顯示器 ............................................................................................................................. 13 板厚測量 .................................................................................................................................................. 13 SPC (Statistical Process Control)統計過程控制 ...................................................................................... 13 電腦條碼機 .............................................................................................................................................. 13 雷射定位器 .............................................................................................................................................. 13 光柵 - CE 認證 ......................................................................................................................................... 13 數位彩色相機 .......................................................................................................................................... 13 彩色印表機 .............................................................................................................................................. 13 機器特性與結構 ...................................................................................................................................... 14 配置 .......................................................................................................................................................... 14 操作 .............................................................................................................................................................. 15 開始起動 .................................................................................................................................................. 15 起動電源 .................................................................................................................................................. 15 操作者介面 .............................................................................................................................................. 16 開機 .......................................................................................................................................................... 16 使用者存取 .............................................................................................................................................. 17 選擇PC板 ................................................................................................................................................ 18 PC板的運作 ............................................................................................................................................. 18 運轉畫面按鈕 .......................................................................................................................................... 19 畫面上PC板的配置 ................................................................................................................................ 22 開始壓合 .................................................................................................................................................. 22 第一件物品確認信號(First Article Signoff)............................................................................................ 23 中斷壓合循環(Interrupting the Pressing Cycle) ...................................................................................... 23 變更壓合順序(Changing the Pressing Sequence) .................................................................................... 23 更關電路板、連接器、治具及程式的錯過狀況 ................................................................................... 23

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壓合治具PRESSING TOOLS ..................................................................................................................... 25 支撐固定裝置 (平臺 / 支撐座) .................................................................................................................... 25 編程和數據輸入 .......................................................................................................................................... 25 治具編輯器 .............................................................................................................................................. 26 目的 ...................................................................................................................................................... 26 進入 ...................................................................................................................................................... 26 連接器編輯器 .......................................................................................................................................... 28 目地 ...................................................................................................................................................... 28 進入 ...................................................................................................................................................... 28 模態編輯器 .............................................................................................................................................. 30 目地 ...................................................................................................................................................... 30 說明 ...................................................................................................................................................... 30 壓合數據編輯器 ...................................................................................................................................... 36 PRESS SEQUENCE 壓合順序 ................................................................................................................ 38 SPC 選擇 ...................................................................................................................................................... 39

Process Data程序數據 ......................................................................................................................... 40 CPK (Process Capability)加工能力 ..................................................................................................... 40 X-Bar (Process Average) 加工的平均數 ............................................................................................. 40 Std Dev. (Standard Deviation) 標準偏差 ............................................................................................. 40 UCL (Upper Control Limit) 控制上限 ................................................................................................. 40 LCL (Lower Control Limit) 控制下限 ................................................................................................. 40 VCL (Variability Control Limit) 變化性控制限度 .............................................................................. 40 Point Data 點數據 ................................................................................................................................ 40 Options選擇 ............................................................................................................................................. 41 Range Bars ............................................................................................................................................ 41 Control Limits控制限度 ...................................................................................................................... 41 Spec. Limits規格限度 ......................................................................................................................... 41 Grid 網 .................................................................................................................................................. 41 Shaded 色差 ......................................................................................................................................... 41 Thick Lines 粗線 .................................................................................................................................. 41 Print 列印 ................................................................................................................................................. 41 維修功能(公用的) ........................................................................................................................................ 42 機器記錄 .................................................................................................................................................. 42 Error Log 錯誤記錄 ............................................................................................................................ 42 User Log 使用者記錄 ......................................................................................................................... 42 Joystick 控制桿 ....................................................................................................................................... 44 Analog Inputs 類比輸入 full force range ............................................................................................ 44 Points 點 .............................................................................................................................................. 45 Control 控制 ........................................................................................................................................ 45 Calibration校正.................................................................................................................................... 46 Tools工具 ............................................................................................................................................ 46 Machine Zero機器歸零 ....................................................................................................................... 46 輸入/輸出螢幕 ......................................................................................................................................... 47 Servo Terminal伺服終端 ......................................................................................................................... 48 伺服參數 .................................................................................................................................................. 49 Setup Parameters ...................................................................................................................................... 51 Machine Operation ............................................................................................................................... 51 Load Cells ............................................................................................................................................. 52 Save ...................................................................................................................................................... 52 Cancel ................................................................................................................................................... 52

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使用 .......................................................................................................................................................... 53 預防保養 ...................................................................................................................................................... 54 Accessing the Press Head ......................................................................................................................... 54 Cleaning .................................................................................................................................................... 54 Inspection .................................................................................................................................................. 54 Lubricating ................................................................................................................................................ 54 Z Axis Rods .......................................................................................................................................... 54 Z Axis Screw ........................................................................................................................................ 54 Torquing Critical Bolts ............................................................................................................................. 54 Clean Water Trap In Air System .............................................................................................................. 54 PM Schedule ............................................................................................................................................. 55 Load Cell Calibration ............................................................................................................................... 56 Calibration Procedure for Initial Setup of MEP-12T: ........................................................................... 56 Load Cell Calibration ........................................................................................................................... 58 Balance Load Cells ............................................................................................................................... 59 Calibrate the load cells .......................................................................................................................... 60 APPENDIX A - SPARE PARTS LIST ........................................................................................................ 62 APPENDIX B – FEATURES & SPECIFICATIONS .................................................................................. 63 APPENDIX C: ELECTRICAL & MECHANICAL SCHEMATICS: .......................................................... 64

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介紹

關於這個手冊

這個手冊包含對於12 公噸手操作電動壓合機(MEP-12T)的安裝, 安全, 操作, 和保養程序。

安全

MEP-12T的設計遵照 OSHA, NFPA-79, CSA, 和 CE 最新的安全標準需求。 它已經透過一個第三者檢查代理商的評估獲得 SEMI-S2 承認。

停機標簽 / 警示標簽

CE Required

主電源切斷開關裝設在機器的後部背板並標示著清楚地記號。 當它在﹡ON﹢的位置時, 它的機械聯鎖可以防止門被逕自打開。 除了機械聯鎖以外, 門上還裝設了鑰匙鎖。

! 保護眼睛

CE Required

當操作或者維護機器時應該配戴眼鏡保護眼睛。 避免在壓合操作過程中因連接器壓碎, 導致連接器的碎片在空中飛射而受傷。請備註：雷射感應器不要求使用眼睛保護 。

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